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Issue #287 - February 2005
ONLINE EXTRAS
NOISE CONTROL LINLKS
  SoundProofing.org
  AllNoiseControl.com
  SoundProofing101.com
Lock in Workshop Noise click to view image
It’s a simple fact that woodworking power tools are noisy. Table saws, thickness planers, and routers, for example, can put out 80 decibels (dB) or more of sound. That means if your shop is located in a basement or attached garage, you'll need to keep those loud noises from invading the living areas of

your home. Even if your shop is detached from the house, chances are that it sits within earshot of neighbors who have little desire to listen to noisy woodworking tools. Luckily, you can keep the sound under control by working to reduce tool noise and by "soundproofing" your shop space to prevent noise from escaping.

Reducing Tool Noise:


•Keep Bits and Blades Sharp: Dull, dirty cutting tools don't just produce poor results. They make more noise. Keep them sharp to cut down on noise.

•Tune Up Your Tools:
Tools that are out of adjustment run louder than those that are in tune. Make sure yours are properly set up to get quieter—and better-quality—cuts.

•Keep Tool Stands Tight.
Metal tool stands vibrate and make a lot of noise if all of the bolts that hold them together aren't tight. Snug down all those bolts well when you assemble stands, and check them periodically to make sure none have vibrated loose.

Anti-Vibration Pad Isolation Mounts

•Control Bad Vibrations. Instead of mounting a tool directly to its metal stand, use anti-vibration pads or rubber feet (both shown above) to keep vibrations from transferring into the stand and creating more noise. You can also put rubber pads under the feet of the stand itself.

•Build Beefy Bases. If you just can't quiet down a metal stand, consider replacing it with a shop-built version made from a dense material, such as medium-density fiberboard (mdf).

Reducing Shop Noise

The strategies above help reduce tool noise, but you'll probably still find that sounds escape the confines of your shop. That's because when sound waves strike a surface, such as a wall, they cause the surface to vibrate. This effectively turns the surface into a big loudspeaker that "rebroadcasts" the sound into the surrounding area. You can't completely "soundproof" your shop, but you can dramatically reduce the amount of noise that escapes by using one or more of three methods: insulation, isolation, and adding mass.

•Insulate Wall Cavities. The easiest way to help prevent noise from traveling through a wall or ceiling is by adding insulation. It helps absorb some of the vibrations. While any insulation helps, several companies offer varieties specifically designed for sound-deadening. Whichever type you use, install it according to instructions because over-stuffing the wall may drastically reduce performance.

•Isolate the Wall and Ceiling Surfaces. In a conventional wall, the drywall (or other wall material) is fastened directly to the studs. This method is simple, sturdy, and, unfortunately, very good at transmitting sound. What would be better is a method of padding the drywall,just like you'd do between a tool and its stand (as explained above), so that the vibrations would get stopped rather than transfer into the studs.

The Illustration at top shows one way to do this using a product called resilient channel. This stamped metal channel screws to the studs. Then, you screw the drywall or other wall material to the channel using short screws that penetrate the channel but not the stud. You may not find resilient channel at your local home center. Instead, go to a drywall supplier, or check such online resources as soundproofing.org.

NOTE: Because drywall is attached only to the resilient channel and not to the studs, using resilient channel does complicate hanging cabinets and other wall-mounted fixtures. To achieve adequate strength, you'll have to drive screws through the channel and into the studs, which decreases the soundproofing benefit in that area. You can hang lightweight fixtures using toggle bolts, or add a second layer of a stronger material (see below), such as the T1-11 siding shown in the illustration. Because of this, you may want to consider soundproofing only some walls. In a basement shop,use the resilient channel to soundproof the ceiling.

If you're building new shop walls, you may want to look at Quiet Zone studs from Owens Corning (owenscorning.com). These have two wooden pieces separated by metal "clips" that function like resilient channel. With these, you can simply screw the drywall right to the stud, and these studs offer more strength for hanging cabinets.

Quiet Zone studs from Owens Corning

•Add Mass to Stop Vibration. To stop even more sound, add a second layer of drywall or other material to your walls (and ceiling in a basement shop, as shown in the illustration). This stops sound simply because a thicker, heavier surface won't vibrate as easily as a thinner, lighter one. This technique is also effective if you're trying to soundproof an already finished space.

•Remember to "Soundproof" Your Ears. The strategies above will dramatically reduce how much noise escapes the shop. But soundproofing may actually increase the noise inside the shop. Reducing tool noise as described above will help, but you still need to take precautions to protect your hearing while you work. Ear plugs or ear muffs are a must anytime you use loud machines.

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